Due to the ongoing operational and maintenance challenges with the existing ML002 feed configuration, and CY002 structure being at the end of its operational life, a new cyclone design and location was recommended.
As part of this project KMS were engaged to complete;
- Removal of redundant flash floats
- Removal of redundant cyclone clusters
- Fabricate, supply, and install new cyclone structure and associated pipework.
- Blast paint, rubber lining, supply of ceramic liner package.
CY02 Re-Assignment: A Case Study in Improving Operational Efficiency and Extending Equipment Lifespan
The growth and development in the mining and processing industries call for the continuous enhancement of equipment and methods. As a result, operational efficiency and longevity of critical components play significant roles in these sectors.
This case study examines how CMOC Mining efficiently tackled the operational and maintenance challenges posed by the ML002 feed configuration and the CY002 structure. With an innovative cyclone design and location reassignment, KMS provided a comprehensive solution to extend the equipment’s lifespan and improve overall efficiency.
Challenge
The existing ML002 feed configuration and the end-of-life CY002 structure were presenting severe operational and maintenance challenges. Such difficulties included frequent downtime, heightened risks of accidents, and operating inefficiencies, all of which were negatively impacting the company’s productivity. Identifying a reliable and cost-effective solution was crucial to ensure continued performance and optimise overall plant operations.
Solution
To address the challenges, CMOC Mining opted to engage KMS to provide a comprehensive solution to boost operational efficiency and ensure maximum equipment lifespan.
KMS’s expertise offered an end-to-end approach that included:
- Removal of redundant flash floats: The elimination of unnecessary components not only improved equipment utilisation but also reduced the maintenance efforts
- required to keep the system running smoothly.
- Removal of redundant cyclone clusters: Streamlining the cyclone configuration minimised any potential complications that might arise from having an overly complex system, allowing the company to focus on the most efficient cyclone structure for their operations.
- Fabrication, supply, and installation of a new cyclone structure and associated pipework: Designed with enhanced efficiency and resilience in mind, the new cyclone structure offered a reliable and practical solution to the company’s ongoing challenges.
- Blast paint, rubber lining, and supply of ceramic liner package: To ensure the longevity of the new cyclone structure and associated pipework, KMS also provided a complete surface treatment system. This protection against wear and corrosion contributed to extending the equipment’s effective lifespan.
Result
With KMS’s CY02 Re-Assignment project, CMOC Mining successfully addressed its challenges and revitalised its operations. The new cyclone structure not only increased operational efficiency, but it also reduced maintenance costs and extended the equipment’s effective lifespan. By streamlining and upgrading the system, the company has gained a competitive edge in the marketplace and laid a strong foundation for future success.
Conclusion
The CY02 Re-Assignment project demonstrates the value of innovative thinking and collaboration in solving operational challenges. By employing a comprehensive approach, KMS helped CMOC Mining achieve significant improvements in efficiency and cost savings while ensuring the continued performance and longer lifespan of its cyclone structure. This case study illustrates how embracing innovative solutions can drive success in highly competitive industries.